EXPERTICE
NONE CRIMP FABRICS
Carbon NCF for serial production Audi MSS CFRP – Rear panel Audi R8 and Lamborghini Huracan
> 10.000 to of CF-NCF delivered in serial wind projects
Customized products according to customer needs
WEAVING
Special glass fiber weave for “leaf-spring” GFRP for Volvo, Mercedes Sprinter and Rivian
Since 2013 over 10.000 tons of GF weave for automotive
High machine and production capacity
BRAIDING
CF Preforms for BMW 7-Series and BMW iX – on going
> 90.000 “strut brace preform” deliv. for BMW
High machine and production capacity M2/M3/M4
> 26.000 “bumper preform” deliv. form BMW M6
3D CF gusset filler for Aerospace serial project – on going
KÜMPERS COMPOSITES QUALITY SYSTEM
- AUTOMATED IN-LINE PROCESS MONITORING
- OPTICAL QUALITY CONTROL WITH FAILURE CATALOG
- ENSURING AUTOMOTIVE QUALITY TARGETS
- PROCESS SURVEILLANCE WITH ONLINE DATA EVALUATION
- BEST COST EFFICIENCY
KNOW HOW
HIGH VOLUME PRODUCTION > 100.000 PREFORMS P.A.
FULLY AUTOMATED MANUFACTURING PROCESS
OEE OF > 75% AND SCRAP RATE OF < 2,5%
AUTOMATED IN-LINE PROCESS MONITORING
DELIVERY QUALITY WITH 0 PPM SINCE 2015
FULL TRACEABILITY THROUGH OUT THE WHOLE PROCESS CHAIN
MACHINE DESIGN AND ENGINEERING
BEST COST EFFICIENCY THROUGH EXCELLENT MANAGEMENT
KEY CHALLENGES FOR INDUSTRIALIZATION
OPTIMIZED MATERIAL PERFORMANCE (CARBON/METAL)
VARYING BRAID ANGLES OVER LENGTH
HIGH VOLUME PRODUCTION > 100.000 PREFORMS P.A.
FULL INTEGRATION INTO IT-INFRASTRUCTURE
